Hi All, my first post was in 'Is it Legal' but cut short I live in london and work in a picture framers where the staff have all got really into table tennis, I enjoy playing but not as much as I do making things... Ross, your blades are really nice, and the handle jig is very clever. I had been thinking for a while about making some myself and your in depth talk through the process has inspired me to get on with it. Unfortunately I don't really have much skill when it comes to playing table tennis but the popularity of the sport in London this sumer makes it enjoyable none the less. I've not looked too hard but finding wide enough Balsa has proved tricky, so for the time being I'm using 3mm light ply (1mm tulip, 1mm balsa, 1mm tulip) either side of a piece of veneer. It seems to be light and rigid but damages easily.

I don't have a vacum press but lots of clamps and 2 pieces of 25mm mdf are ok to use instead. I took a picture of a nicely shaped Butterfly blade from the web and traced it with a little tweak and based the size on a very cheep Dunlop bat I have. Luckily I have a friend who uses a lazer cutter and she was kind and cut the template from 5mm perspex for me. The light ply tore out a bit on the router table so I may joint some solid balsa in the future and face with 2 layers of veneer.

The veneer used between the light ply in this first blade is 0.6mm cherry. I can try and get some pictures of the handle detail technique soon but I am alway too eager to finish the shaping to take any that show how it's achieved.

I just put some very cheep rubbers on it (Palio training and Bombard tension) they are tacky and better than the rubbish bats we use but seem to be too fast for me and also very heavy. This blade was 73g before they went on so advice on good starter rubber that isn't so fast or heavy would be handy!

The handle is Lime with Utile strips either side of a slip of Cherry veneer. I rounded it too much and also the top splay is too long so it's come out small. Lesons learnt though! Hopefully this is inspiring for others like Ross' was for me.
Adam